Industrial Field Diagnostics

Industrial Fault Diagnosis & Maintenance Intelligence

Wiresight combines guided industrial fault diagnosis, maintenance intelligence, engineering knowledge and operational compliance for manufacturing maintenance teams — across factory assets and sites.

Wiresight fault-diagnosis app on a phone showing AI-generated diagnostic steps for an industrial fault ticket

AI-generated diagnostic steps, built right into every fault ticket.

11
Equipment types
Repair templates
Offline
Field-ready, no signal needed

Built around the kit your team already runs

SIEMENS
ABB
AAllen-Bradley
Schneider
Mitsubishi
OMRON

Everything a field engineer needs

From the first symptom to the resolved ticket — Wiresight keeps your team fast, structured, and informed.

AI-Guided Diagnostics

Step-by-step repair procedures generated for each fault, with safety warnings and expected results.

Kanban & History

Track every ticket from open to resolved with a visual board and complete repair history.

Equipment Logging

Per-equipment dashboards reveal recurring faults, MTTR, and uptime trends.

Spare-Part Inventory

Live stock tracking with automatic low-stock alerts so you never run out on site.

Repair Templates

Reusable, drag-and-drop procedures your team can build and share across sites.

Photo Annotation

Pin observations straight onto wiring diagrams and panel photos for clear handovers.

Offline-First

Work in signal-poor environments with cached tickets that sync when you're back online.

Site Isolation

Each site's data is isolated by site code — engineers only see what's theirs.

Compliance & Contractors

Statutory compliance scheduling, contractor approval, inductions and visit gates — all audit-logged.

Knowledge Centre

Engineering Knowledge Centre

Practical guides for maintenance engineers covering industrial fault finding, PLC troubleshooting, electrical faults, conveyors, maintenance and engineering knowledge — written for engineers, not as SEO filler.

Compliance & Contractor Management

Compliance and contractors — managed on the same floor

Wiresight now brings statutory compliance scheduling and full contractor control alongside fault diagnosis — one platform for the engineer and the facilities team, isolated by site code.

Compliance Scheduling

LOLER, PUWER, PAT, EICR, fire, pressure, gas and more — tracked per asset with recurring schedules, next-due dates and early warnings.

Contractor Management

Approved contractor list, personnel, site inductions, insurance and competency checks — all site-isolated and audit-logged.

Visit Compliance Gate

Every visit is checked against company approval, insurance, induction and RAMS/permit before a contractor is approved to attend.

Evidence & Documents

Capture certificates, inspection reports and photos on the floor with private, signed-URL storage — linked straight to the event.

Corrective Actions

Failed checks raise tracked corrective actions with priority, owner and due date — nothing slips through the cracks.

Audit Trail

Every create, update, closure and amendment is logged with old and new values, user and reason — closed-loop accountability.

A closer look at the workflow

Three pieces that carry most of the weight on the shop floor.

AI diagnostics

AI diagnostics that actually read your fault

Describe the symptom, attach the wiring diagram, and Wiresight drafts a numbered set of checks — each with a safety warning and the expected result. Work through them, add observations, and escalate to a deeper diagnosis if the fault persists.

  • Safety warnings per step
  • Expected results to compare against
  • Elevated diagnosis when steps run dry
AI Diagnostic StepsCritical
Check 24 V DC supply at X1
Expect 24.0 ±0.5 V
Test E-Stop loop continuity
⚠️ Isolate before testing
Inspect VFD fault code
Awaiting result
A board for every ticket, not a clipboard

A board for every ticket, not a clipboard

Move faults from Open to Diagnosing to Resolved with a drag. See who's on what, what's overdue, and what's blocked — across the whole site, in one glance.

  • Drag-and-drop statuses
  • Overdue & severity highlights
  • Team workload at a glance
Open3
Crit
Diagnosing2
Crit
Resolved5
Crit
Spare parts

Spare parts that don't run out mid-repair

Track stock per site against minimum levels. Wiresight warns you the moment a part drops low, so the contactor you need is on the shelf when the VFD trips — not 48 hours away.

  • Live stock counts
  • Auto low-stock alerts
  • See what parts a repair used
Spare PartsShelf A3
Contactor 25A12 in stock
Aux relay 24V2 — low
VFD 7.5kWOut of stock

From fault to fixed in three steps

The whole loop lives on your phone — no paper job sheets, no lost handover notes.

Step 1

Log the fault

Capture the symptom, attach wiring diagrams and panel photos right from the floor — even offline.

Step 2

AI builds the diagnosis

Wiresight generates step-by-step checks with safety warnings and expected results, tailored to the equipment.

Step 3

Resolve & log it

Work the steps, record resolution notes and parts used — the repair auto-archives as a reusable template.

By the numbers

Trusted on the factory floor

Real outcomes from the teams running Wiresight in the field.

120+
Factories served
across the UK & beyond
450+
Lines monitored
production lines tracked live
1,800+
Single-user engineers
on the floor every day
12,500+
Faults fixed to date
AI-assisted resolutions
38,000 hrs
Downtime saved
recovered for our customers

Built for the engineers who use it

Early adopters tell us what changed on their shop floor.

"Instead of a clipboard and a phone photo, our engineers now arrive with a diagnosis already drafted. Our mean-time-to-repair on Line 3 dropped noticeably in the first month."
Maintenance Lead
Plastics manufacturer, Midlands
"The repair templates are the real gold. Every fault we resolve becomes a playbook for the next graduate apprentice — it compounds."
Automation Engineer
Packaging & FMCG site
"Low-stock alerts meant we actually had the contactor on the shelf when the VFD tripped, instead of waiting 48 hours for a part."
Site Supervisor
Food processing plant
About Wiresight

We keep production lines running

Wiresight is the intelligent field assistant for industrial electrical and automation engineers. We combine AI-guided diagnostics, reusable repair templates, and live inventory tracking so your team can find the fault, fix it safely, and get the line back up — every time.

Our mission

Cut mean time to repair for industrial electrical and automation teams by turning tribal knowledge into structured, AI-guided procedures.

Built by the floor

Wiresight was shaped alongside maintenance engineers on live production lines — not in a boardroom. Every feature solves a real site problem.

For every team size

From a lone engineer on a single site to multi-factory operations, Wiresight scales with flexible per-site isolation and tiered plans.

Site-isolated

Each site's machines, tickets, inventory and templates stay walled off — engineers only see what's theirs.

Questions, answered

Everything else you might want to know.

Simple plans

Annual subscriptions, excluding VAT. Start with a Factory Pilot on a real fault.

Factory Pilot£2,500one-off + VAT

Test on a real factory fault.

  • One factory / site
  • Up to 5 pilot users
  • Pilot report
Start a Factory Pilot
Factory£7,500/year + VAT

For a single manufacturing site.

  • Up to 15 engineers
  • Fault diagnosis & templates
  • Inventory & alerts
Book a Factory Demonstration
Professional£12,500/year + VAT

Larger sites, more users.

  • Up to 30 engineers
  • Advanced workflows
  • Priority support
Book a Professional Demonstration

Multi-Site from £25,000/year and Enterprise custom pricing available — see full plans.

Compare full plans

Take Wiresight Into Your Factory

Choose a recurring equipment fault and see how Wiresight can turn the existing engineering knowledge around that fault into a structured diagnostic workflow.

Test Wiresight on a real factory fault

Rather than giving you a generic software demonstration, we can demonstrate Wiresight using a real recurring equipment fault from your factory. Tell us about your team and the fault — we'll show you the diagnostic logic against it.

Optional — help us tailor your demo

Your enquiry is sent securely to the Wiresight team. We'll use it only to respond to you.

Engineering & safety disclaimer. Wiresight is an engineering support and information tool. It does not replace competent engineering judgement, site safety procedures, safe isolation requirements, manufacturer instructions, risk assessments or applicable legislation. Users remain responsible for ensuring that inspection, testing and repair activities are performed safely and by appropriately competent personnel.

Built for manufacturing teams

Wiresight turns the engineering knowledge held by experienced engineers into structured, repeatable fault diagnosis your whole maintenance team can use — across factory assets and sites.